Gantry CNC Machining Center Ysmv-3018 5-Axis Machine

Product Description

YSMV-3018 Gantry CNC Machine Features

 

The overall layout of the gantry machine tool is a fixed-beam beam structure, and the worktable moves forward and backward; the left and right columns and the bed are distributed on both sides of the workbench. The gantry table moves forward and backward in the X axis, the ram moves vertically in the Z direction on the slide plate, and the slide plate and the ram move horizontally in the Y direction on the beam.

 

 

YSMV-3018 Gantry CNC Machine Structure

1. Machine tool spindle

The optional HSKA63-18000rpm high-frequency electric spindle has the advantages of high power and wide constant power range. The spindle tool is spring clamped and hydraulically released. The spindle is equipped with a coaxial ring encoder, which can synchronously feedback the instantaneous speed and rotation angle of the spindle. It has good high-speed continuous processing performance, strong overload capability, and rigid tapping function.

The main shaft bearing is lubricated with grease and has good high-speed performance. The spindle tool is clamped by spring and released hydraulically.

The labyrinth seal at the front end of the spindle is equipped with air pressure protection, and the taper hole of the spindle is blown and cleaned with pressurized air. Make sure the milling head is protected from dust and chips.

2. Feed transmission of each axis

X, Y, and Z-direction transmission all use AC servo motors as power sources, and ball screws as transmission components. The ball screw is fixedly supported at both ends. It is supported by an imported special precision bearing group and pre-stretched in both directions to ensure the feed stiffness and life of the screw. The Y-axis screw is equipped with an advanced auxiliary support structure, which can effectively avoid accuracy errors caused by the sagging center of gravity of the large-stroke screw. The Z-axis motor has an automatic brake function. In the event of a power outage, the automatic brake will hold the motor shaft tightly so that it cannot rotate.

3. Guide rail form

The X-axis guide rail pair uses two heavy-duty linear guide rails with small friction coefficient and high sensitivity; small vibration at high speed and no crawling at low speed. The drive shaft has high positioning accuracy and excellent servo drive performance; at the same time, it has large load-bearing capacity and good cutting vibration resistance, which can improve the dynamic characteristics of the machine tool and increase the accuracy, stability, and service life of the machine tool;

The Y-axis crossbeam guide rail pair uses two heavy-duty linear guide rails; the guide rails are arranged in a stepped manner, with a large span and sufficient bending stiffness and torsional stiffness.

The Z-axis guide rail pair uses four heavy-duty linear guide rails and 8 slide blocks to ensure smooth cutting during processing.

4. Basic parts of machine tools

The bed, columns, beams, spindle box, etc. are all cast using high-strength cast iron materials and resin sand technology. To meet the heavy load cutting of machine tools, the cross beam adopts a large cross-section and has sufficient bending stiffness and torsional stiffness. These large parts are designed optimally with the aid of computer three-dimensional software, and the stiffeners are reasonably arranged to improve the stiffness of the large parts.

5. Machine tool lubrication

The lubrication of machine tools is divided into two forms: grease lubrication and automatic thin oil lubrication.

Grease lubrication parts: three coordinate bearings

Automatic thin oil lubrication parts: ball screw pair, linear guide rail, cast iron-coated friction guide rail pair

Automatic thin oil lubrication is a timed and quantitative fully automatic method. The action is automatically controlled by the CNC system and can detect and alarm.

6. Cutting cooling and chip removal system

The cutting cooling of machine tools adopts external cooling, and the coolant is emulsified and non-corrosive liquid. The chips are sent to the trolley through two chain plate chip conveyors on the bed.

7. Machine tool protection device

The bed guide rail (X-axis) of the machine tool adopts a rust-proof metal telescopic protective cover; the cross-beam guide rail (Y-axis) adopts an organ-type protection; the entire machine tool adopts simple protection to prevent iron filings and coolant from splashing, making the operator safe and comfortable work in an environment.

8. Electrical system

This machine tool uses the Japanese FANUC OI-MF-PULS CNC system. The spindle drive unit, feed drive unit, AC spindle motor, and AC feed servo motor are all imported originals with advanced performance, stability, and reliability.

 

YSMV-3018 5-axis Gantry Machine Parameters

Subject	Specification	Unit	YSMV-3018
Travel	X/Y/Z axis	mm	3000*1700*800
	Spindle nose to the worktable surface	mm	90-890
	Gantry width	mm	1700
	Gantry Passable Height	mm	900
Worktable	worktable(L*W)	mm	2700*1400
	Worktable max load	t	6
	T-SLOT	mm	7-22*200
Spindle	Spindle, taper hole (model/installation size)	mm	HSKA63
	Spindle speed	rpm	18000
	Spindle delivery type		Electric Spindle
Feed	Feed rate (X/Y/Z)	m/min	2012-12-12
	The max cutting feed rate	mm/min	8000
ATC(optional)	Tool change method		Side Mount
	Tool Holder specifications	type	HSKA63
	Tool capacity	tools	24
	Maximum tool diameter (adjacent tool)	mm	Φ80
	Maximum tool diameter (without adjacent tool)	mm	Φ120
	Maximum tool length	mm	300
	Maximum tool weight	kg	8
	Fastest tool change time	sec	4
Motor	Spindle motor	kw	20-25
	x/y/z axis motor	kw	AIF40/3000/AIF22/3000/AIF22B/3000
	Cutting water pump motor	m/h-m	4-60
Accuracy GB/T 19362.2-2017	Positioning	mm	0.025/0.02/0.016
	Repeatability	mm	0.016/0.014/0.008
Power requirement	Power requirements	kva	45
	Air source requirements	Kg/cm²	6^8
Others	L*W*H	mm	6600*3980*3650
	Weight	T	24

 

Classification:

There are generally 5 types of gantry machining centers. Their processing characteristics, capabilities, and product processing uses are not exactly the same.

Fixed beam types:
Fixed beam, working table moving/rotating.

Mobile beam types:
The mobile beam can move up and down, and the working table moving back and forth.

Mobile gantry type:
Fixed table, gantry moving

Gantry-type machining center:
Fixed table, cross beam moving.

Multiple Types:
There are also multiple types of gantry machining centers in the above composite form.

 

About Yangsen
You should amazed by The story of Yangsen about machine tools.
Since 2003, Mr. Lin Yangbo (the founder of Yangsen) sold his first Milling machine in Fujian province when he served his former company Nuoxin as a provincial distributor. After more than 3 years of hard work and professional service, he has won the recognition of most customers in the Fujian market, and the annual sales exceed 100 million Yuan.
Unfortunately, due to poor management and management changes, Nuoxin was abruptly disbanded in 2006. Affected by this blow, Mr. Lin almost left the machine tool industry.
 
Inspired by the old customers who trust him consistently, Mr. Lin finally decided to transform from sales to factory production. He set up his first production lines in 2007 and recruited the first batch of workers and technicians. Most of them become the backbone of the company. And the story of Yangsen started from here.
 
With gratitude to customers and enthusiasm for machine tools, Yangsen was born with a vision to provide affordable and high-quality CNC equipment to those who ever supported and trusted him and who entered and experienced in the world of CNC, in 2007.
 
Through deep digging into customer needs and continuous exploration of cutting-edge technology, from a small factory, Yangsen become more and professional in the design and manufacture of state-of-the-art CNC machines, enjoyed by those with a passion for CNC.
 
Perfect for workshops and industry use, you can find Yangsen products across the globe and in the hands of people creating inspiring and durable work.
Our Product Range:

• CNC high-speed drilling and tapping center,
• Vertical machining center,
• Horizontal machining center,
• CNC gantry machining center,
• CNC horizontal boring machining center,
• Five-axis milling machining center, etc.

 

 

Yangsen Machine Tools are built to the highest standards and we have over 500 employees who are committed to providing the best level of service.

1. More than 20 years' experience
2. Over 57,000 square meters factory and over 500 employees
3. Over 5000 sets annual production capacity
4. Strict quality control system
5. Professional production manage system ISO9001
6. On-time delivery
7. Excellent quality and reasonable price
8. Strict confidentiality for clients
9. Complete after-sales service
10. Exporting to 20+ countries

The Yangsen training program provides training services for customers and corresponding employees, including training in our training center and on-site training when required. Our innovative training courses include service training in CNC technology and Yangsen products.

 

Course content:

1. Explanation of online digital teaching questions: mainly online digital courses, if you have any doubts about the content of the course, you can ask the lecturer to explain it to you during the class.

2. Case description: Explain the program in the mode of physical cutting drawing, how to select the tool, cut the tool, the usage of G command, etc., and complete the entire processing program

3. After-class case practice: write processing formula exercises in the mode of physical cutting drawings

4. Test: After-school certification test, test questions are written and processed

5. Q&A time

Quality Control: