Injection Molded Magnet Customized Rls Lm10 Incremental Magnetic Encoder

• Certification: RoHS, CE
• Composite: NdFeB Magnet
• Application: Industrial Magnet
• Shape: Ring
• Transport Package: Carton
• Trademark: GME
• Origin: Xiamen China

Product Description

1. Describe:

Injection Molded Magnet, Injection Molded Neodymium Magnet, Injection Molded Fabric NdFeB, Anisotropic and Isotropic Neodymium Injection Molded Magnet China Supplier Injection Molded Magnet can be ferrite, NdFeB or mixture of magnetic materials for a wide range of applications. The injection molding process is ideal for making highly complex shapes and thin-walled parts. The most common thermoplastic adhesives are PA12 (Nylon 12), PA6 (Nylon 6), and PPS, with maximum operating temperatures of 120, 150, and 180 degrees, respectively. Injection-molded magnets are valued for their excellent dimensional accuracy and mechanical strength. Magnetic materials can be inserted injection molded directly within or against existing components to produce assemblies. Injection-molded magnets are dimensionally conformable to mold cavities that are precision machined, and the finished product typically does not require further finishing operations. This eliminates follow-up operations and reduces overall costs.

2. Feature:

Picture
Specification	Ø50×Ø40×7.6	D72×D64×9
Material	Injection Molded Ferrite + Metal Base	Injection Molded Ferrite + Metal Base
Matching chip:	RLS LM10 Incremental Magnetic Encoder	RLS LM10 Incremental Magnetic Encode
Magnetization method:	Outer diameter 128 poles	Outer diameter 128 poles
Performance parameters:	BS1506	BS1606

3. Injection Molding Ferrite Magnet Material:

Product Grades	BS0606	BS1106	BS1206	BS1306	BS1406	BS1506	BS1606	BS0212	BS1212	BS1512	BS1612	BS1812	BS13PPS	BS34PPS
Br (mT)	185	240	250	255	270	275	285	115	250	265	285	300	260	450
Rwsidual Induction (KGs)	1850	2450	2500	2550	2700	2750	2850	115	250	265	285	300	260	450
Hcb (KA/m)	127	167	183	187	191	195	200	79	187	191	195	191	179	302
Coercive  Force (KOe)	160	210	230	235	240	245	250	100	235	240	245	240	225	380
Hjc(KA/m)	231	226	223	230	238	238	235	203	223	239	239	215	227	915
Intrinsic  Coercive Force (KOe)	290	285	280	290	300	300	295	255	280	300	300	270	285	1150
(BH) Max (kj/M³)	6.4	11.6	12.4	13.2	14	15.2	16.4	2.4	12.4	14.8	16.4	19.4	13.2	33.6
Max.Energy  Product (MGOe)	0.8	1.45	1.55	1.65	1.75	1.9	2.05	0.3	1.55	1.85	2.05	2.3	1.65	4.2
(μrec)(μH/M) Permeability	-0.19	-0.19	-0.19	-0.19	-0.19	-0.19	-0.19	-0.19	-0.19	-0.19	-0.19	-0.19	-0.19	-0.1
Tensile Strength	-----	60	60	50	50	45	40	40	40	40	40	35	40	-----
Molding  Shrinkage Coefficient	-----	0.6	0.6	0.6	0.6	0.5	0.5	0.7	0.5	0.5	0.5	0.5	0.4	-----
Max.Operating  Temperature	150	150	150	150	150	150	150	100	100	100	100	100	200	200
ρ Density (g/cm³)	-----	3.4	3.4	3.45	3.5	3.6	3.65	2.9	3.45	3.6	3.65	3.85	3.55	4.65-4.67

Notes: Magnetic and Physical Properties could be customized

4. Waveform:

5. Advantages: 

1.  Injected magnets can be very complex high-precision shapes, usually within a tolerance of +/- 0.005mm

2. Insert molding allows the magnetic material to be molded or cast directly onto other assembled parts without further assembly processes.

3. Magnetic powder is neodymium iron boron (NdFeB), isotropic or anisotropic. The polymer binders used are PA6, PA12, and PPS

4. Anisotropic NdFeB powder realizes high magnetic force as a needle magnet. BHmax can also reach 17 GMOe and replace some sintered products.

5. Radial magnetic ring, excellent anti-fouling ability, bilateral reference zero position,

6. Mature non-contact sensor technology, and strong reliability.

6. Process of Injection Molded Magnets:

7. Application:

Injection-molded ferrite magnets are divided into isotropy and anisotropy, which are mainly reflected in the difference in the composition of magnet materials. The material composition of injection-molded ferrite magnets contains a certain percentage of plastic. The injection-molded ferrite magnet made of the mold has the characteristics of high precision, uniform magnetic distribution, stable magnetic properties, and easy processing and production. Every injection-molded ferrite magnet must rely on mold manufacturing and processing, and the magnetizing process must rely on magnetizing fixtures. Injection molding ferrite magnets are mainly used in various water flow open tubes, Hall sensor elements, electronic equipment, precision instruments, servo motors, magnetic scales, and other products.
8. GME Team: