| Customization: | Available |
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| Application: | Cunstruction Build; Industrial Magnet |
| Certification: | CE, ISO, SGS |
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Shuttering Magnet (Shuttering Magnet for Precast Formwork) Introduction
Precast concrete magnets are very popular in modern civil engineering. In the past 5 years, some conventional magnets were used to position and fasten the formwork, but considerable mechanical loads with a hammer were required, which destroy the surface of the expensive formwork tables and fragile neodymium magnet as well.
In order to facilitate the precast concrete formwork industry, GME is developing and manufacturing our own shuttering magnet to solve this problem successfully.
Our shuttering magnet also is known as button magnets and magnetic boxes. It is consists of a metal casing, a magnetic system, and an effective on/off button, which provides quick operation leading to improved efficiency when setting out and remove the formwork. Shuttering Magnet. And with customized adaptors, Shuttering Magnet provides an ideal solution for almost all kinds of precast concrete formwork structures and construction for wood, aluminum, and steel shutters.
All GME shuttering magnets have extraordinarily high magnetic power more 250 times than their dead weight. Among them, Shuttering magnet 1800KG and 2100KGS is a large size for steel precast concrete platform.
The GME shuttering magnet have an automatic system to activate and deactivate the magnetic field. By application of this precast magnet box, the working time and cost will be reduced and the same workers could produce more concrete walls in a shorter time. Under the same artificial conditions, the use of the shutter magnet system can increase the production capacity by 7 times
Structure and Elements of Shuttering Magnets:
The Shuttering magnet assembly consists of steel Casing and fixing screws and a switchable magnetic block or magnetic core (certain designed magnetic circuit) which is made of some strong neodymium magnets and steel plates.
This magnetic core provides very much strong adhesive force to the precast concrete tables. There is a control ON/OFF button on the top of the shuttering magnet, to open or close the magnetic power.Why the magnet can create more 200 times stronger than its dead weight?
After a reasonable magnetic circuit design, multiple pieces of strong NdFeB magnet with the same magnetic pole are forcibly fixed in a relatively small space by screws. There is a Q235 magnetic permeable block between the magnets, to guide the repulsive force of the same poles in the same direction and perpendicular to the mold table. Multiple magnetic pole lines form a stable magnetic field and a very high magnetic holding force.
How do choose suitable shuttering according to the panel wall height? Shuttering magnet detailed specifications as below:
| Item | L mm |
W mm |
H mm |
LI mm |
L2 mm |
L3 mm |
HI mm |
H2 mm |
H3 mm |
M | Pull Force ≥kg |
| GME-450 | 170 | 60 | 40 | 67.5 | 67. 5 | -- | 73 | 66.5 | -- | M12 | ≥450 |
| GME-600 | 170 | 60 | 40 | 67.5 | 67. 5 | -- | 73 | 66.5 | -- | M12 | ≥600 |
| GME-600S-Step | 200 | 60 | 40 | 72.5 | 97. 5 | 42 | 73 | 66.5 | 10 | M12 | ≥600 |
| GME-800S | 190 | 95 | 43 | 67 | 93 | 50 | 80 | 73.5 | 10 | M12 | ≥800 |
| GME-900 | 280 | 60 | 40 | 122 | 122 | -- | 73 | 66.5 | -- | M12 | ≥900 |
| GME-900S | 195 | 95 | 43 | 67 | 98 | 50 | 80 | 73. 5 | 10 | M12 | ≥900 |
| GME-1000S-Step | 200 | 95 | 43 | 67 | 100 | 50 | 80 | 73. 5 | 10 | M12 | ≥1000 |
| GME-1350 | 320 | 90 | 60 | 135 | 135 | -- | 98 | 90 | -- | M16 | ≥1350 |
| GME-1350S-Step | 320 | 90 | 60 | 113 | 161 | 47 | 98 | 90 | 10 | M16 | ≥1350 |
| GME-1300 | 210 | 95 | 45 | 80 | 90 | 40 | 73 | 65 | 10 | M16 | ≥1300 |
| GME-1600 | 270 | 120 | 60 | 110 | 110 | -- | 98 | 90 | -- | M16 | ≥1600 |
| GME-1800 | 320 | 120 | 60 | 135 | 135 | -- | 98 | 90 | -- | M16 | ≥1800 |
| GME-2100 | 320 | 120 | 60 | 135 | 135 | -- | 98 | 90 | -- | M16 | ≥2100 |
| GME-2400 | 320 | 120 | 60 | 135 | 135 | -- | 98 | 90 | -- | M16 | ≥2400 |
|
GME-2600 |
320 | 120 | 60 | 135 | 135 | -- | 98 | 90 | -- | M16 | ≥2600 |
How does the shuttering connect and fix to the side-formwork?
1. By Pressing Plating
2. By Step on shuttering magnet
3. By Clamp:
4. By FrameHow to control the Lead time:
Our team of workers has more than 5 years of experience in magnetic product assembly. Our daily production capacity is 800-1000 pieces, taking GME-2100 as an example.
In addition to the painting and baking process, we have mastered all other processes and equipment, and the internal production process control is strictly in place. If you have special and urgent orders, please let us know, we can coordinate internally to help you complete the delivery goals.
Daily, weekly, and monthly production plans are reviewed and updated to ensure that your team delivers timely feedback and progress every day, week, and month.
How to use the Shuttering Magnet:
It is very easy to use this product. Simply move the concrete magnet onto the precast concrete platform (or tray) and press the button.
Open the magnetic field:
Press the button by foot or rubber hammer.
The GME Shuttering Magnet Advantages:
1. Multi and big Adhesive force ranging from 450 Kg to 3100 Kg. One-stop Solution.
2. More than 15 years of NdFeB magnets production experience. All NdFeB magnets used are produced by our own magnet factory. We can guarantee the quality of the magnet very well, 3 years quality warranty.
3. More than 45 well-trained staff with 5-years magnetic assembling experience, to minimize the loss and damage in the assembly of the magnet, and maximize the assembly speed
4. Standard production process and strict quality inspection, on the material, function, and pull strength.
5. More than 47 magnetic R&D experts with 10-year experience can provide you with the best magnet solution to ensure the strong retention of concrete magnets
6. competitive price (cheaper 50% than Ratec), stable quality(0.2‰ Quality Complaint in 2019 ), timely response within 12 hours.
7. Fastest Lead Time: Ship at Once (Standard Items Security Stock 2 Months)
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