| Customization: | Available |
|---|---|
| Application: | Cunstruction Build; Industrial Magnet |
| Certification: | CE, ISO, SGS |
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Shuttering Magnet (Shuttering Magnet for Precast Formwork) Introduction
Precast concrete magnets are very popular in modern civil engineering. In the past 5 years, some conventional magnets were used to position and fasten the formwork, but considerable mechanical loads with a hammer were required, which destroy the surface of the expensive formwork tables and fragile neodymium magnet as well.
In order to facilitate the precast concrete formwork industry, GME is developing and manufacturing our own shuttering magnet to solve this problem successfully.
Our shuttering magnets also is known as button magnets and magnetic boxes. It is consists of a metal casing, a magnetic system, and an effective on/off button, which provides quick operation leading to improved efficiency when setting out and removing the formwork. Shuttering Magnet. And with customized adaptors, Shuttering Magnet provides an ideal solution for almost all kinds of precast concrete formwork structures and construction for wood, aluminum, and steel shutters.
All GME shuttering magnets have extraordinarily high magnetic power more 250 times than their dead weight. Among them, Shuttering magnet 1800KG and 2100KGS is a large size for steel precast concrete platform.
The GME shuttering magnet have an automatic system to activate and deactivate the magnetic field. By application of this precast magnet box, the working time and cost will be reduced and the same workers could produce more concrete walls in a shorter time. Under the same artificial conditions, the use of the shutter magnet system can increase the production capacity by 7 times
Structure and Elements of Shuttering Magnets:
The Shuttering magnet assembly consists of steel Casing and fixing screws and a switchable magnetic block or magnetic core (certain designed magnetic circuit) which is made of some strong neodymium magnets and steel plates.
This magnetic core provides very much strong adhesive force to the precast concrete tables. There is a control ON/OFF button on the top of the shuttering magnet, to open or close the magnetic power.
How do choose suitable shuttering according to the panel wall height? Shuttering magnet detailed specifications as below:
| Item | L mm |
W mm |
H mm |
LI mm |
L2 mm |
L3 mm |
HI mm |
H2 mm |
H3 mm |
M | Pull Force ≥kg |
| GME-450 | 170 | 60 | 40 | 67.5 | 67. 5 | -- | 73 | 66.5 | -- | M12 | ≥450 |
| GME-600 | 170 | 60 | 40 | 67.5 | 67. 5 | -- | 73 | 66.5 | -- | M12 | ≥600 |
| GME-600S-Step | 200 | 60 | 40 | 72.5 | 97. 5 | 42 | 73 | 66.5 | 10 | M12 | ≥600 |
| GME-800S | 190 | 95 | 43 | 67 | 93 | 50 | 80 | 73.5 | 10 | M12 | ≥800 |
| GME-900 | 280 | 60 | 40 | 122 | 122 | -- | 73 | 66.5 | -- | M12 | ≥900 |
| GME-900S | 195 | 95 | 43 | 67 | 98 | 50 | 80 | 73. 5 | 10 | M12 | ≥900 |
| GME-1000S-Step | 200 | 95 | 43 | 67 | 100 | 50 | 80 | 73. 5 | 10 | M12 | ≥1000 |
| GME-1350 | 320 | 90 | 60 | 135 | 135 | -- | 98 | 90 | -- | M16 | ≥1350 |
| GME-1350S-Step | 320 | 90 | 60 | 113 | 161 | 47 | 98 | 90 | 10 | M16 | ≥1350 |
| GME-1300 | 210 | 95 | 45 | 80 | 90 | 40 | 73 | 65 | 10 | M16 | ≥1300 |
| GME-1600 | 270 | 120 | 60 | 110 | 110 | -- | 98 | 90 | -- | M16 | ≥1600 |
| GME-1800 | 320 | 120 | 60 | 135 | 135 | -- | 98 | 90 | -- | M16 | ≥1800 |
| GME-2100 | 320 | 120 | 60 | 135 | 135 | -- | 98 | 90 | -- | M16 | ≥2100 |
| GME-2400 | 320 | 120 | 60 | 135 | 135 | -- | 98 | 90 | -- | M16 | ≥2400 |
|
GME-2600 |
320 | 120 | 60 | 135 | 135 | -- | 98 | 90 | -- | M16 | ≥2600 |
The GME Shuttering Magnet Advantages:
1. Multi and big Adhesive force ranging from 450 Kg to 3100 Kg. One-stop Solution.
2. More than 15 years of NdFeB magnets production experience. All NdFeB magnets used are produced by our own magnet factory. We can guarantee the quality of the magnet very well, 3 years quality warranty.
3. More than 45 well-trained staff with 5-years magnetic assembling experience, to minimize the loss and damage in the assembly of the magnet, and maximize the assembly speed
4. Standard production process and strict quality inspection, on the material, function, and pull strength.
5. More than 47 magnetic R&D experts with 10-year experience can provide you with the best magnet solution to ensure the strong retention of concrete magnets
6. competitive price (cheaper 50% than Rates), stable quality(0.2‰ Quality Complaint in 2019 ), timely response within 12 hours.
7. Fastest Lead Time: Ship at Once (Standard Items Security Stock 2 Months)
How does the shuttering connect and fix to the side-formwork?
1. By Pressing Plating
2. By Step on shuttering magnet
3. By Clamp:
4. By Frame
How to assure the quality for you?
1. Material
1.1Material Purchasing
5R Management Material Procurement System. Our purchasing manager has more than 8-year purchasing experience and rich experience in quality control and the advantages of different factories and different products, and different quality levels. We control every material to have stable 2-3 suppliers, who can get much of our orders, and offer stable quality and excellent service. And in our system, we have more than 1000 backup suppliers there, to meet any special and urgent requirement from clients.
1.2 Incoming material quality inspection and control
Besides the neodymium magnets, we also have strict inspections of every incoming material (Dimensions, Weight, Material level, ductility, permeability, metallographic structure, fatigue test) such as the steel casing, button steel and plastic, the spring, fixing screws, and so on.
In order to improve our inspection strength and ability, we also have a great partnership with 5 3rd party inspection organizations, to do regular and irregular material analysis and inspection.
2. Excellent production equipment for the quality internal control on quality and lead time
Most competitors outsource the post-production processing to a small workshop, but the quality and process control is lacking an internal inspection. Even they found the problem, it is difficult to improve and solve, and finally, clients burden the loss. This is a serious current situation and problem for Made-in-China production.
Compared with other competitors, we have spared no effort to improve our self-production ratio, equipment-owned ratio since 3 years ago. We imported the automatic laser cutting bed from Europe, to improve precision-oriented and bending machines and so on. It can be said that apart from painting and baking, we have almost mastered all the processes and equipment for the production of shuttering magnets, which leads to better, stricter internal control than our competitors.
3. Pull Strength Testing:
Regarding the detection of suction, we will inspect all orders with less than 10 pcs; if the orders are higher than 10 pcs, our inspection ratio is 10%.
4. QM& QC System
We also use the Advantaged Product Quality Planning (APQP), Potential Failure Mode and Effects Analysis (FMEA), Statistical Process Control (SPC) Production Part Approval Process (PPAP), Measurement System Analysis (MSA) Error Proofing method to prevent the defects from occurring.
As mentioned above, the safety stock of our regular products is 2 months. In addition, our safety stock of raw materials and accessories exceeds 3 months. So our magnetic box delivery delay rate in 2019 is 0%.
How to control the Lead time:
Our team of workers has more than 5 years of experience in magnetic product assembly. Our daily production capacity is 800-1000 pieces, taking GME-2100 as an example.
In addition to the painting and baking process, we have mastered all other processes and equipment, and the internal production process control is strictly in place. If you have special and urgent orders, please let us know, we can coordinate internally to help you complete the delivery goals.
Daily, weekly, and monthly production plans are reviewed and updated to ensure that your team delivers timely feedback and progress every day, week, and month.Open the magnetic field:
Press the button by foot or rubber hammer.
Close the magnetic field:
Pry up the button by the lift lever (also known as the crowbar), the button can easy to be pulled up.
Tip: use 2 pcs tools together when removing more than 1000KG, in case of the lever bending
How clients use our shuttering magnets:
USA Client
Thailand Client
Please contact us for a fast reaction and excellent service.
For more information, please refer to greatmagtech.en.made-in-china.com
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